Reliable electronics and sensor technology for Heavy Industry & Materials
In heavy industry, electronic systems and sensors are exposed to extreme conditions every day. Vibration, shock, moisture, corrosion, chemicals, dust, high pressure and large temperature differences place exceptionally high demands on the reliability of electronics. Standard sensors and electronic modules often prove insufficiently resistant to long-term stress in such environments, making custom solutions necessary.
NiniX develops custom electronics, sensors and embedded systems for industrial applications where reliability, continuity and safety are critical. Thanks to our expertise in sensor development, embedded hardware and software, condition monitoring, communication and electronics protection, we deliver solutions designed for long-term use in the most demanding industrial environments.
Environment
Vibration, shock, dust, moisture, corrosion and chemicals
Pressure
Sensors up to hundreds of bar
Protection
Solutions up to IP69K
Monitoring
Corrosion, condition and structural health
Hydrogen
Spark-less, hermetically sealed sensor technology
Trajectory
From concept to series production, in-house
Product development for Heavy Industry & Materials
In heavy industry, NiniX focuses primarily on product development of sensors, electronic modules and embedded systems for monitoring, predictive maintenance and process optimisation. From concept development and engineering to prototyping, validation and series production, we guide the entire trajectory in-house. We pay particular attention to reliability under extreme conditions such as dust load, vibration, high pressure, moisture, chemicals and corrosive environments.
Our expertise covers embedded hardware and software, condition monitoring, edge computing, wireless communication, data acquisition and IoT solutions. This allows us to help customers develop intelligent products that not only measure, but also deliver real-time insights for maintenance, asset management and operational reliability.
We also have extensive knowledge of coating, sealing and potting technologies. These protection techniques allow electronics to function for long periods under conditions where standard solutions often fail. By combining electronics development, materials expertise and series production under one roof, we deliver robust solutions for the most demanding industrial applications.
- ConceptAnalysis of application and environment
- EngineeringHardware, software and protection
- PrototypingFirst functional modules
- ValidationTesting under real conditions
- Series productionIn-house production and testing
Concrete applications in Heavy Industry & Materials
Corrosion monitoring and industrial condition monitoring
- Development of corrosion monitoring sensors for HVAC installations
- Real-time monitoring of corrosion processes in pipes and heat exchangers
- Early detection of material degradation and chemical wear
- IoT solutions with cloud connectivity and dashboards
- Condition monitoring for critical industrial installations
- Prevention of leaks, efficiency losses and unplanned downtime
- Sensors designed for high pressure and aggressive chemical environments
- Data-driven maintenance and asset management strategies
Predictive maintenance and multi-sensor technology
- Development of combined sensor modules
- Simultaneous measurement of temperature, pressure and humidity
- Real-time monitoring of process conditions
- Sensors for volume flow and efficiency measurement
- Condition monitoring of industrial installations
- Embedded electronics for predictive maintenance
- Robust sensors for dusty and vibration-sensitive environments
- Edge processing for fast analysis of measurement data
Structural health monitoring and hydrogen technology
- Sensor development for health monitoring of hydrogen tanks
- Real-time detection of mechanical stress and deformation
- Monitoring of micro-cracks and material fatigue
- Early identification of impact damage
- Sensors for applications up to hundreds of bar
- Spark-less sensor technology for hydrogen environments
- Hermetically sealed electronics for maximum safety
- Monitoring of composite structures and pressure vessels
Smart sensors for process and quality control
- Multispectral analysis for product characterisation
- Contactless temperature measurement
- Time-of-Flight sensors for level measurement
- Combined optical sensor modules
- Real-time quality control within production processes
- Sensor development for food-safe applications
- Resistant to CIP cleaning processes
- Hermetically sealed solutions for humid environments
Electronics protection for harsh industrial environments
- Coating of printed circuit boards
- Potting of industrial electronic modules
- Sealing of housings and connectors
- Chemically resistant protection technologies
- Protection against moisture, dust and corrosion
- Solutions up to IP69K protection level
- Thermal management of critical electronics
- Development of electronics for long-term exposure to harsh industrial conditions
Contracting for reliable electronics
- Potting of LED lighting for industrial applications
- Sealing of electronic modules for outdoor equipment
- Protection of electronics in heavy off-road machines
- Bonding of displays and touchscreens
- Encapsulation of filters and power electronics
- Waterproof protection of pool and underwater lighting
- Sealing of IoT devices for outdoor installations
- Reliable protection against vibration, UV radiation, moisture and chemicals
From measurement to insight
MeasureCorrosion, temperature, pressure, humidity and deformation
Edge processingFast analysis of measurement data
IoT connectivityCloud connectivity and dashboards
Predictive maintenanceFewer leaks, efficiency losses and downtime
Why NiniX?
One partner for the full trajectory
NiniX combines sensor development, electronics engineering, reliability expertise and series production within one organisation. This allows us not only to develop innovative products, but also to ensure they continue to function reliably over the long term in the most demanding industrial environments.
Smarter, more reliable installations
Our expertise in condition monitoring, embedded systems, edge computing, IoT connectivity and data processing makes us a strong partner for organisations that want to make their installations smarter, more reliable and more efficient. We develop solutions tailored to the technical and operational requirements of each application.
Where standard electronics fall short
We also stand out through in-depth knowledge of material compatibility, coating, sealing, potting and validation processes. This allows us to deliver robust solutions for applications where standard electronics fall short, from corrosive process environments and heavy machinery to hydrogen systems and industrial infrastructure.
Looking for a development partner for Heavy Industry & Materials?
Do you want to develop a sensor solution, electronic product or embedded system for a demanding industrial environment? Fill in the form below or contact us directly.
