Reliable electronics under the toughest conditions
Electronics used outdoors, underwater or in industrial applications are exposed every day to moisture, temperature changes, vibration, pressure, corrosion and chemical stress. In these conditions, standard solutions are often not enough.
NiniX develops and produces electronics, sensors and modules that are specifically designed to function reliably over the long term in harsh environments. We combine more than 25 years of experience in electronics development with in-depth knowledge of materials, surface treatment, sealing and coating technologies.
Our mission is simple: to extend the service life of products by protecting them optimally against their environment.
Experience
25+ years of electronics development
Environments
Outdoor, underwater, industrial
Protection
Coating, sealing, potting
Scope
From concept to series production
Developed for demanding applications
Our technology is used in a wide range of sectors where reliability is crucial.
For each application, we analyse the environmental factors and determine the optimal combination of materials, electronics and protection methods.
Examples of applications include:
- Outdoor video LED modules
- LED lighting for outdoor and underwater applications
- IP68 sensors and electronic modules
- Sensor modules for transmissions at high temperatures and pressures
- Access control systems for outdoor applications
- Sensors for corrosion, water quality and condition monitoring
- Automotive sensors for position, pressure, speed and vibration measurement
Whether your application has to withstand temperature cycling, high humidity, chemical stress, corrosion, high voltages or extreme mechanical forces, NiniX develops electronic systems designed to keep functioning reliably under these conditions.
Custom sensor and electronics development
NiniX develops sensors and electronic modules fully according to the customer’s specifications. By combining different functions within one module, compact, efficient and reliable solutions can be achieved.
Through comparative tests, validations and prototypes, we determine the most suitable technology for each application. We then support customers throughout the entire process, from concept and product development to validation and series production.
- Concept
- Product development
- Validation
- Series production
Thanks to our agile development approach, we achieve short lead times and a fast time to market, without compromising on quality and reliability.
Protecting electronics against moisture, corrosion and mechanical stress
For applications in harsh conditions, we offer various techniques to optimally protect electronic components against external influences.
Depending on the application, electronic modules can be protected with epoxy, polyurethane, silicone or other specialised materials. This protection increases resistance to moisture, dust, corrosion, temperature fluctuations, vibration and mechanical stress.
To select the right solution, we always consider the complete life cycle and environmental requirements of the product.
Materials: Epoxy · Polyurethane · Silicone · Specialised materials
Resistance to: Moisture · Dust · Corrosion · Temperature fluctuations · Vibration · Mechanical stress
Production and process technologies
The reliability of electronics is determined not only by the design, but also by the production technologies used.
As early as the development phase, we advise on the most suitable joining techniques and production methods. Where needed, these processes can later be integrated into automated assembly and production solutions.
NiniX has extensive expertise in areas including:
- Gluing
- Potting and encapsulation
- Ultrasonic welding
- Laser welding
- Lubrication and dispensing
- Surface treatment
- Soldering techniques
- Automation of assembly processes
Read more about automated process technologies →
Want to know more about coating?
Coating technologies offer efficient protection of sensitive electronics against moisture, corrosion and environmental influences without encapsulating the entire module.
Want to know more about sealing and potting?
For applications where maximum protection is required, electronics and sensors can be fully sealed using sealing, potting and encapsulation technologies. This provides excellent protection against moisture, chemicals, thermal stress and mechanical shock.
Frequently asked questions
What are the biggest challenges for electronics in harsh environments?
Electronics can be exposed to high or low temperatures, moisture, dust, vibration, shock and chemical influences. Without a robust design, these conditions can lead to failures, reduced performance or a shorter system service life.
How does NiniX develop electronics for harsh environments?
NiniX develops custom electronics in which component selection, PCB design, thermal management, protective coatings and mechanical construction are matched to the environmental conditions in which the product has to operate.
In which sectors are ruggedised electronics used?
Electronics for harsh environments are used in sectors including industrial automation, machine building, automotive, agriculture, energy, transport and outdoor applications where reliability under tough conditions is essential.
When should you choose electronics designed to withstand extreme conditions?
A specialised electronics design is needed when a product is exposed for long periods to temperature changes, moisture, dust, vibration or mechanical stress. This increases reliability, reduces failures and extends the service life of the end product.
Why choose NiniX?
By combining electronics development, sensor technology, materials expertise and production technology under one roof, we deliver solutions that meet the highest requirements for performance, durability and reliability.